Mold Monitoring Systems
Mold Monitor System
The Mold Monitoring System is designed for real-time monitoring of injection molding processes. By inspecting each molding cycle, the system detects abnormal conditions such as part sticking, short shot, and flash, helping manufacturers prevent mold damage, reduce scrap, and improve production stability. This system is suitable for high-speed injection molding machines and can be easily integrated into existing production lines.
Specifications
- Host/screen
- 14"
- Resolution
- 8M Pixels
- Color/Mono
- Colorful
- Focus
- Auto
- Lights
- IR and White
- Power
- 24V
Problems We Solve
Injection molding manufacturers often face the following problems:
- Parts sticking inside the mold
- Short shots not detected in time
- Flash caused by abnormal molding conditions
- Mold damage due to failed ejection
- Unstable product quality during high-speed production
Our mold monitoring system detects these issues before the mold closes, effectively protecting molds and machines.
Detectable Defects
The system can reliably detect:
- Short shot
- Flash
- Part missing
- Part sticking
- Deformation
- Foreign object inside the mold
Only OK parts are allowed to continue to the next cycle.
System Working Principle
- Industrial camera captures images during each molding cycle
- Vision algorithm analyzes part presence and shape
- Abnormal conditions trigger alarm signals
- Output signals are sent to the injection molding machine or PLC
- Mold closing is stopped to prevent damage
